Choosing a versatile one pass drill to replace a trusted power harrow system has not only increased drilling output but allowed a flexible approach to different soils and the adoption of technology to guarantee even establishment.
After increasing his contract farmed land four years ago, Northumberland farmer John Thompson knew his intensive plough and power harrow establishment system wouldn’t allow him the capacity to maximise the tight weather windows.
The system was faithfully reliable, but the downside to this meant it required multiple passes, was generally quite slow, and used significant amounts of diesel and labour in the process, as John explains.
“The power harrow system was great and always allowed us flexibility to establish crops, but increasing our acreage meant it wouldn’t cope with the additional work. We had been looking at drill options for some time to boost work rates when the weather allowed.”
Consistency of seed depth was of paramount importance, along with a drill that was easy to use and had the flexibility to handle a variety of soil types and weather conditions. Two local dealers provided John with a Kuhn Espro and the equivalent Horsch version, but a strong relationship with Ripon depot manager, Andy Whitfield, eventually sealed the deal. Andy also highlighted some key benefits of the Espro.
“We’ve known Andy for several decades and trust him when he says this is what we need. We use Ripon a lot and having that trust in a dealer makes a huge difference. He recommended the Espro and took the time to show us its features.”
Accurate seeding depth
The 4m Kuhn Espro 4000 arrived at Hall Farm on the outskirts of Seaton Sluice in Northumberland in 2021. John farms with his father, James, and consists of arable and SFI with an extensive horse livery yard business. The arable acreage extends to 260ha of owned land and contracting.
The model was an ex-demonstration unit that had seen very little use at the time of arrival. The farm didn’t require a split tank drill so the full 2t hopper holds seed and increases the time between fill ups. One area that impressed John during the demonstration process was the consistent seeding depth offered by the Kuhn coulter design.
He explains: “The layout of a drill’s components has a big influence on consistent establishment. The drill’s row of press wheels are in front of the coulters, rather than behind them as is the case on some other models. This means that consolidation and levelling of the seedbed is carried out by the wheels leaving an even seedbed for the coulters to work into. The middle transport wheels are sat further forward than the press wheels on the wings, which allows soil to flow and avoids the drill becoming easily stuck.”
The coulter design has two angled discs, that are slightly offset, to allow soil to flow easily through and limit the amount of disturbance. The leading disc creates the channel with the following disc widening it sufficiently for the seed to be placed at an accurate depth, which is easy to set via spacers on hydraulic rams. John says he believes this design has been essential for even germination.
“Across our fields we have even crops that are consistently at the same growth stage. Emergence is even, which makes managing the crops much easier, and I believe this is down to the consistent drilling depth and even pressure across the width.”
The Espro also has the optional levelling paddles on a front bar that can be adjusted for aggressivity or removed completely from work depending on conditions.
Greater output for less fuel
The establishment system at Hall Farm now relies on a 3m Kuhn Performer with a combination of legs, discs and consolidation to provide a tilth following harvest. John says the Performer and Espro combination have significantly lowered the fuel bill compared to before and offered the farm more options.
“We have two tractors – a John Deere 6155R and 6215R – and both can easily pull the drill. The 6215R is preferred as it has additional power for the hills and can increase forward speed when the conditions allow. The Autopowr gearbox and engine combination in the 6215R operate at just 1,500rpm and we can easily do a couple of days on a single tank.
“Comparatively, the old power harrow drill would be comfortable at 7kph, whereas the Espro is usually set at 12kph but can rise to 14kph in dry conditions. This, coupled to the additional 1m of drilling width, means outputs have increased considerably,” adds John.
Another positive has been the larger seed tank on the Espro, which can hold four 500kg seed bags and keep John going for double the amount of time as his previous drill. This has reduced trips back to the farm, but also meant support for loading seed has been reduced.
Automation
Integration between tractor and implement can be a common problem, but the Espro’s Isobus display through the John Deere Starfire terminal has allowed John to refine settings to the point where he presses a single button at the start and end of each run.
“The drill runs through John Deere’s Greenstar GPS and this allows several areas of accuracy to be refined,” says John. “The synchronisation with Greenstar allows the Espro to work in a more efficient way.”
John sets a boundary 19m into the field from his outside headland edge. This provides the drill with a reference point for turning on and off, ensuring no missed areas and as little seed overlap as possible. He has fine-tuned the settings to reduce the tractor speed as he crosses the boundary, allowing the drill to switch on/off with greater finesse, as he explains.
“The benefits to setting a boundary like this means it removes operator error and contributes to saving us seed. On entering a run, I can set the drill down into work way ahead of the mark, but the radar will only start the seed flowing once the drill crosses the line. I have set it to start seeding 1.2 seconds before the line and stop seeding 0.8 seconds after it crosses the boundary. I’ve refined these over the years and I have it about right now.”
Memory settings for the individual components are also possible. This means when John changes the depth of the discs, the new depth setting is instantly memorised and will return to work at the same level. The Espro has become an essential tool on the farm, handling all cereal drilling, SFI establishment and grass drilling for the equine yards. On average, it covers around 320ha a year and John says he wouldn’t go back to his old system now.
“The benefits we have realised since owning the Espro have far outweighed our old system. We kept the power harrow combination for the first year of the Espro as a ‘just in case’ drill, but we haven’t used it at all, so ended up selling it this year. I wouldn’t be without the Espro now,” concludes John.